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Nov 11 2016

Repairing a Broken Rod Tip

How to repair a broken fishing rod tip top in the field.
Don’t let a broken tip top ruin your trip! Photos: Kyle Shea.

Broken rods are a bummer, but the worst time and place to break a fly rod is on a fishing trip in the middle of nowhere.. Something we know a little bit about.

Of all the ways a rod can break (and trust us, we’ve seen a lot), one of the most common ways we see all the time is a broken tip top. Luckily, it’s also the easiest to fix with very few tools or materials. Here’s how.

Replacing a fly rod tip top.
Step 1: Separate the tip top from the broken section by heating it up with a lighter for 3-4 seconds. This will cause the adhesive to release allowing you to remove the broken rod piece. Once heated, use a pair of pliers or hemostats to slide the tip top off the broken rod blank.
Replacing a fly rod tip top.
Step 2: Prep the rod blank by lightly sanding the tip of the broken tip section to smooth out any graphite shards that might inhibit the tip top from sliding on. Keep in mind that that due to a fly rod’s taper, this method will only work if the break is located close to the tip of the rod.
Replacing a fly rod tip top.
Step 3: Use a razor blade to cut a thin slice of hot melt rod cement.
Replacing a fly rod tip top.
Step 4: Cut the rod cement into thinner strips (thin enough to fit into the tip top).
Replacing a fly rod tip top.
Step 5: Slide the rod cement sliver into the end off the tip top.
Replacing a fly rod tip top.
Step 6: Use a lighter to heat the end of the rod tip cement for 3-4 seconds.
Replacing a fly rod tip top.
Step 7: Dab a small amount of melted cement to the tip section of the rod.
Replacing a fly rod tip top.
Step 8: Holding with a pair of hemostats, use a lighter to heat the tip top just long enough to melt the rod cement inside (just a few seconds should do).
Replacing a fly rod tip top.
Step 9: Slide the tip top onto the rod, taking care that it is lined up properly with the rest of the guides. If the cement dries before you are able to position the tip top, simply heat again for a few seconds and position accordingly. Allow the cement to cool, remove any excess adhesive, and get back out there!

More Gear Repair Tips

  • Repairing a Broken Fly Line Loop
  • Gear Repair Tips from Patagonia
  • Finding and Fixing Leaks in Your Waders

Reader Interactions

Comments

  1. chuck french says

    November 11, 2016 at 8:49 am

    You have likely saved more than the value of many a rod with this valuable instruction. Fifty two years ago for my 12th birthday, I felt the great sadness of a screen door catch my rod tip on my new $4.99 Coast to Coast rod and open face bait casting reel. A native american boy, Cleatus Tandeski, took some thirty pound braided line, doubled the ends, sliding the broken fibreglass alongside the other and tightly wrapped and airplaned glued it. It was the best rod with a bit more stiffness than the original, but hooked and landed hundreds of small northern pike for the family suppers for years! And that bond never broke!

  2. Fraser Heston says

    November 18, 2016 at 11:24 am

    Great “tip”! I also carry a few spare tip-tops in various sizes, in addition to the glue and a lighter in a small plastic bag in my vest or fishing bag. Saved many a trip for both me and my friends. In a pinch – if the rod is broken too far down to get a tip-top on – you can also “sister” a broken tip section alongside the main section, using a leader or a piece of tippet material, by overlapping the sections and then tying two “whipping” knots with the tippet (like on the end of a rope) and then “frapping” turns to tighten everything up, like a sailor would jury rig a broken mast. It looks weird, and you now have a rod quite a bit shorter than the original, but it works. And you’re fishing!

  3. Jere Crosby says

    September 13, 2018 at 6:15 am

    Walking through the woods/brush.
    Often it is the leader/fly attached at the handle that gets caught up in a branch. Snip the fly, and reel the leader into the reel, and break the rod down in half. Now walk through the woods with the cork forward, and then connect the rod, and restring the flyline after you get there, and retie the fly. Doesn’t take all that long to do so.

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